Avionics Upgrades & Turnkey Solutions

Airline MRO - Services

Line Maintenance

Our technical capability covers transit, daily, weekly, A checks, defect rectification and minor component replacement, assisted by our support shops for sheet metal and composites, cabin interiors, heat exchangers, batteries, NDT testing, avionics upgrades and aircraft painting.

Our dedicated support team for AOG requests provides highly coordinated troubleshooting and engineering support round the clock. The support includes maintenance engineers, support technicians, spare parts, tooling and logistics – wherever and whenever required.

Customer advantages

  • Pan India presence
  • Quick turnaround time
  • Resources with multiple licenses across aircraft types
  • Cost-effective engineering solutions

Base Maintenance

Our comprehensive base maintenance offering is a one stop shop for airline operators, ensuring minimum aircraft downtime and reduction of administrative hassles associated with ferrying and landing of aircraft. Our capability includes C level checks on ATR 42/72, A320 family and B737 fleet of aircraft for periodic airframe checks and full-fledged redelivery / repossession checks at the time of a lease return.

Our base maintenance facility, consisting of two hangars, in Hosur, India, is spread over an area of more than 250 acres with a runway of 7,000 ft., in a private airfield that does not attract any royalty fee. The first hangar can be cross utilised for both MRO and painting, is compliant as per EASA regulations, has an area of 25,000 sq. ft. and can accommodate one narrow body aircraft or two regional aircraft. The second hangar has an area of 70,000 sq. ft. and can accommodate one wide body aircraft up to a A340-600 or three narrow body aircraft at a time.

Both these hangars are equipped with support shops for battery, sheet metal and composites, cabin refurbishment, NDT, heat exchanger cleaning, and house the necessary tools and equipment to support the approved scope of work.

More than 80% of our Aircraft Maintenance Engineers (AMEs) are equipped with multiple endorsements, which provides flexibility and cost savings to our customers.

Customer advantages

  • Guaranteed slot availability
  • Quick turnaround time
  • Strategic location of base maintenance facility
  • Extended warranty commitment
  • Predictable costs, zero royalty

Turnkey Maintenance Solutions

Air Works is the only MRO provider in India to offer Turnkey Maintenance Solutions to airlines. In collaboration with and support from major global OEMs, we operate this program for several airlines and cargo operators.

This program covers all the maintenance and logistics support elements necessary for the successful operation of any commercial aircraft operator, including quick turnarounds during pre-fight transit checks, bespoke maintenance planning, cabin maintenance, snag rectifications, warehousing and logistics, among other services, all supported by proactive communication between the airline, OEM and Air Works.

Key checks performed under this program include:

  • Transit checks
  • Pre-flight checks
  • Daily checks
  • Weekly checks
  • A checks
  • AD / SB / AOT compliance
  • Out-of-Phase tasks
  • Cabin IFE Modifications
  • Snag rectification
  • C and D Checks (accomplished from Hosur).

Apart from the above, we also provide ETOPS support, painting, spares and rotables support to the airline to improve their operational efficiency.

What has been the impact of the Turnkey Management Solutions program? The on-time-performance of the key airline customer service under this program is over 99.25%, significantly higher that most of its peers in India and the regional market.

Complete warehousing management solutions

Air Works has built a warehousing management program at Delhi airport for its Turnkey Management Solutions offering, and is in advanced stages of developing the same in Bengaluru. All logistics related activities including material tracking, handling of parts, physical stock taking, and issuance of parts is taken care of by Air Works, from its 2,000 sq. ft. warehouse in Delhi that stocks over 4,000 SKUs.

Customer advantages

  • 24/7 support
  • Customized service offering
  • Seamless logistics, dedicated warehousing solutions
  • Revenue maximization
  • Minimization of downtime and maintenance costs

Defence MRO

Air Works is CEMILAC and DGAQA certified for various MRO services and currently provides maintenance and warranty support programs on behalf of OEM to defense establishments in India for airframe MRO, painting, interior services, structures modification, avionics modification and upgrades.

Aircraft Cabin Interior Services

Air Works has carried out extensive cabin refurbishments as part of redelivery and repossession programs for several aircraft. Services include complete refurbishment of cabin and interiors including seat repairs or replacements, carpet changes, side wall painting, cockpit panels painting and P1 / P2 seat refurbishment.